
🏭 Manufacturing · Flowchart
How a warehouse fulfils orders: wave planning, picking, packing, labelling and dispatch, with exceptions for short picks.
Drawing diagram…
Warehouse fulfilment flowchart: orders are released into pick waves by carrier cut-off time, the WMS creates pick lists optimised by location, pickers scan each item; a short pick triggers replenishment from reserve stock or a backorder. Picked items go to packing, are verified by scan, weighed and packed, a shipping label and invoice are printed, parcels are sorted by carrier, loaded and the dispatch is confirmed to the customer.
flowchart TD
A[Orders released into waves by cut-off] --> B[WMS creates pick lists by location]
B --> C[Picker scans items]
C --> D{All items found?}
D -->|No| E{Reserve stock?}
E -->|Yes| F[Replenish pick face] --> C
E -->|No| G[Backorder missing item]
D -->|Yes| H[Packing station: scan to verify]
G --> H
H --> I[Weigh and pack]
I --> J[Print label and invoice]
J --> K[Sort by carrier]
K --> L[Load and confirm dispatch]
L --> M[Tracking sent to customer]The states a production order goes through on the shop floor, from release by planning to closure, including material shortages, rework and scrap.
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